The Importance of the Horizontal Fertilizer Mixer in a Roller Press Granulator Production Line

 The horizontal fertilizer mixer is a core upstream piece of equipment in a roller press granulator produciton line. It directly determines the compatibility of raw materials, granulation stability, and finished product quality, serving as the foundation for the efficient operation of the production line.

1. Ensuring Raw Material Uniformity and Building a Solid Foundation for Finished Product Quality It can thoroughly mix diverse materials such as livestock and poultry manure, straw, nitrogen, phosphorus, potassium, trace elements, and microbial agents, achieving a mixing uniformity of over 95%. This avoids problems such as uneven fertilizer effectiveness and seedling burn caused by localized nutrient imbalances, ensuring that each fertilizer granule has a consistent composition. Simultaneously, it can precisely adjust the material moisture content to the suitable granulation range of 30%-40%, matching the raw material moisture requirements of roller extrusion granulation and preventing problems such as difficulty in forming due to excessive dryness and easy clumping due to excessive moisture.

2. Optimizing Raw Material Pretreatment and Improving Granulation Efficiency Through the structural design of a double-ribbon + paddle system, combined with the shearing force generated by high-speed rotation, it can quickly break up clumps of high-moisture, highly viscous raw materials, eliminating the need for additional manual crushing and adapting to the continuous operation requirements of the production line. A single mixing operation integrates multiple materials, reducing batch processing steps and seamlessly connecting the crusher and granulator for a unified production process.

3. Reduced overall costs, meeting environmental and production requirements: The equipment's enclosed design minimizes dust leakage and material spillage, reducing raw material waste. Combined with dust removal equipment, emissions meet standards, mitigating environmental compliance risks. Simultaneously, the energy-saving motor saves 30% more electricity than traditional equipment, and the wear-resistant blades have a lifespan of 3-5 years. Long-term use reduces energy consumption and equipment maintenance costs, adapting to the batch production needs of fertilizer plants of different sizes and improving the production line's cost-effectiveness.


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