Organic Fertilizer Granulator, Organic Fertilizer Production Line

  When using the  new type two in one organic fertilizer granualtor   in conjunction with a  bio organic fertilizer produciton line , the following key points should be noted: I. Granulator Adaptation and Process Control Select fermented and matured organic fertilizer raw materials with a strictly controlled moisture content of 25%-35%; adjust the main shaft speed and roller gap to ensure a granulation rate of ≥85% and satisfactory particle strength, avoiding excessive powdering. Avoid high-temperature granulation; the core temperature control should be ≤60℃ to protect the activity of beneficial microorganisms. II. Bio-bacterial Agent Addition Point Add the bio-bacterial agent at a low temperature after fermentation and drying; use spray inoculation after granulation and before coating, and use a bacterial agent carrier to improve adhesion, ensuring that the effective number of viable bacteria meets the standard. Configure a closed inoculation device to reduce bacter...

  The innovation of  double roller press granualtor production technology  revolves around multi-material adaptability, improved product quality, and intelligent, green, and efficient core principles.  Based on dry granulation, it aims for a comprehensive process upgrade to meet the production needs of organic fertilizers, compound fertilizers, and functional fertilizers, aligning with intelligent manufacturing and green, low-carbon industry trends. The core innovation directions are as follows: 1. Raw Material Adaptability Innovation: Breaking through traditional raw material limitations, developing binder-free dry granulation processes; innovating low-temperature controlled extrusion processes to solve the moisture absorption and melting problems of high-nitrogen and high-potassium compound fertilizers; adopting low-pressure gentle extrusion and layered extrusion processes to meet the production of special fertilizers such as bio-organic fertilizers and slow/contro...

  Double screws compost turning machines   operate in high-temperature, high-humidity, and highly corrosive fermentation environments for extended periods. Wear and tear primarily occur in critical transmission components such as the spiral blades, bearings, and chains. The following signs indicate that the equipment is in a "sub-healthy" state and requires immediate inspection and maintenance: I. Spiral Blades (Most Obvious Wear) • Blade thinning: The edges of the blades are worn thin by the material, even showing notches or curling, leading to reduced composting efficiency. • Blade deformation: The blades bend due to high temperatures or impact from hard objects, causing the composting trajectory to deviate and easily scraping the tank wall. • Coating peeling: If the blades have an anti-corrosion coating, large-area peeling or rust indicates increased corrosion risk. II. Bearings and Seals (Hidden Dangers at High Temperatures) • Abnormal noise and overheating: During operat...

  The key considerations for  horizontal fetilizer mixing machines  revolve around four dimensions: mixing effect,  fertilizer produciton machine   durability, production adaptability, and operational safety.  The following are key aspects to pay attention to during practical operation, suitable for mixing organic fertilizer and compound fertilizer raw materials: 1. Mixing Uniformity: Consider the paddle structure (double helix/ribbon type is preferred), the gap between the paddles and the cylinder wall (≤5mm), and whether it has an anti-bridging design to prevent material stratification and dead spots, ensuring uniform fertilizer effectiveness. 2. Material and Corrosion Resistance: The parts in contact with the materials should preferably be made of 304 stainless steel/thickened manganese steel. Organic fertilizer fermentation materials are acidic, requiring anti-corrosion treatment to prevent equipment rust and contamination of raw materials. 3. Sealing P...

  The core of the intelligent production requirements for  organic fertilizer double axis mixers  revolves around creating a fully integrated, precise material control, self-sensing, and data-traceable system for the entire  bio organic fertilizer produciton line .  It is designed to adapt to the high viscosity, multiple impurities, and flexible proportioning characteristics of organic fertilizer raw materials, achieving homogeneous mixing, automated operation, and intelligent maintenance.  The specific requirements are concentrated in four areas: 1. Precise Parameter Intelligent Control: Supports variable frequency adjustment of mixing speed and discharge speed, automatically matching parameters based on raw material moisture content and proportioning; equipped with online humidity and material level detection modules to provide real-time feedback on mixing status, automatically adjusting the feeding amount to prevent overflow and uneven mixing, ensuring t...

  To ensure the stability and improve the operating efficiency of the  double roller press granulator production technology , the core focus is on four aspects: raw material pretreatment, precise equipment control, daily maintenance and support, and process closed-loop optimization.  This approach prevents malfunctions at the source, achieving simultaneous improvements in granulation yield and stability, making it suitable for large-scale production of organic and compound fertilizers.Raw material pretreatment is fundamental.  Strict control of material moisture content (20%-25% for organic fertilizers, 5%-8% for compound fertilizers) is crucial. Particle size should be screened to ≤3mm and mixed uniformly to avoid agglomeration and impurities, preventing material sticking to the roller surface and machine blockage.  Add binders as needed to improve material formability and reduce the return rate of rejected material. Precise control of the  fertilizer prod...