Under high temperature environment, how to effectively improve the efficiency of double roller press granulator

 In a high temperature environment, improving the production efficiency of the double roller press granulator can be started from the following aspects:

1. Optimize operation parameters: According to the characteristics of raw materials and granulation requirements, accurately adjust the roller speed, spacing and pressure to achieve personalized customized production. This can ensure the quality and yield of the particles and improve production efficiency.

2. Equipment maintenance: Regular maintenance and maintenance of organic fertilizer equipment, timely treatment of failures and problems, to ensure the continuity and stability of production.

3. Pretreatment and reasonable selection: Through the pretreatment and reasonable selection of raw materials, the waste and loss in the production process of organic fertilizer production line can be reduced and the production utilization rate can be improved.

4. Thermal management: In high temperature environments, effective thermal management of equipment, such as the use of insulation materials or cooling systems, to reduce heat loss and the risk of equipment overheating.

5. Waste heat recovery: Use waste heat recovery technology, such as heat exchangers, to preheat the combustion air, reduce energy consumption, and improve energy efficiency.

6. Improve heat transfer: Optimize the heat transfer system, such as strictly controlling the fuel air ratio, operating close to the fuel air ratio, and controlling the fuel consumption at the same time to improve the thermal efficiency of the equipment.

7. Use of anti-caking agents: under high temperature environment, the use of anti-caking agents can reduce the caking phenomenon of particles and improve the fluidity and packaging of products.

Through the above measures, the production efficiency of the double roller press granulator can be effectively improved under high temperature environment to ensure the stable operation of the organic fertilizer production line.





Comments

Post a Comment

Popular posts from this blog

The importance of organic fertilizer equipment to agricultural production

Image
  Organic fertilizer equipment   can be divided into two categories according to the working principle and functional characteristics of organic fertilizer fermentation equipment and organic fertilizer production equipment. Organic fertilizer fermentation equipment mainly includes organic fertilizer fermentation compost machine, organic fertilizer fermentation pile turning machine, organic fertilizer fermentation heat storage equipment, etc. Its working principle is to control ventilation, stirring, heat preservation and other operations, so that organic matter under certain conditions decay, fermentation, decomposition into organic fertilizer. The organic fertilizer production equipment includes organic fertilizer grinder,  organic fertilizer granulator , organic fertilizer dryer, etc., the main work is to crush, shape and dry raw materials, so that it becomes an organic fertilizer product that is easy to store, transport and apply. Organic fertilizer equipment plays an important role
Read more

How much moisture is required for organic fertilizer granulation?

Image
  Organic fertilizer granulator   in the whole process of production and processing, the material is required to have a certain viscosity , and some raw materials are loose after fermentation, and it is not easy to granulate, so it is necessary to add some water or adhesive to improve the viscosity of the material.  Disc granulator   and wet test granulation, water or adhesive will be added in the whole process of granulation to ensure that the material can be fully granulated. The  new  type  organic fertilizer granulator  uses wet test granulation, and the material after fermentation can be granulated immediately, without the operation process of other production processes. The roller extrusion granulator adopts the production process without boring and tasteless at room temperature, and the granulation of materials with relatively low viscosity can be used. If the moisture content of the material is too high, you can moderately add some dry materials to melt the moisture content. If
Read more

Principle Analysis of Rotating Drum Granulator in Compound Fertilizer Production Line

Image
Most of the granulators used in the fertilizer production line are rotary drum granulator and disc granulator. Due to the large output and flexible use of the drum granulation equipment, it is the first choice for granulators in compound fertilizer production equipment. Structure and principle of rotary drum granulator A set of standard drum granulation equipment includes granulation cylinder, front and rear roller device, feeding and discharging device, transmission device, gear cover, etc. The structure and principle are as follows: 1. Cylinder: All the granulating equipments in the general compound fertilizer production equipment are horizontal rotary cylinders, and the interiors of the composite granules contain staggered and different angles from front to back. At the feeding end, a door ring and a spiral copy board are provided for preventing the dumping, and a belt for supporting is installed on the outside of the feeding end, and the cylinder is supported on the supporti
Read more