Organic Fertilizer Granulator, Organic Fertilizer Production Line

  A  fertilizer horizontal mixing machine  typically consists of the following parts: • Frame: Made of high-quality carbon steel plates and channel steel, it is used to install and fix all the working parts of the machine, ensuring the stability and strength of the  fertilizer produciton machine . • Transmission and Connection System: Composed of an electric motor, pulleys, V-belts, and a reducer. The electric motor drives the pulleys and V-belts, which in turn rotate the main shaft through the reducer, providing power for mixing. • Mixing and Agitating System: Includes the mixing shaft and mixing blades. The mixing shaft runs horizontally through the cylinder, and is fitted with spiral, paddle, or combined spiral-paddle mixing blades. Rotation of the shaft achieves convective mixing, shear mixing, and diffusion mixing of the materials. • Mixing Cylinder: Usually a horizontally placed U-shaped or cylindrical container, it is the place where the materials are mixed. I...

  The  organic fertilizer double axis mixer , as the core mixing equipment in the  bio organic fertilizer production line , requires a maintenance and upkeep cycle that considers the equipment's operating intensity, material characteristics, and production environment.  This can be divided into three levels: daily maintenance, regular maintenance, and annual overhaul. Daily maintenance should be performed after each shift, primarily involving cleaning residual organic fertilizer raw materials from the mixing chamber, checking the wear of blades and scrapers, tightening loose connecting bolts, and cleaning and dusting exposed parts such as bearing housings to prevent material buildup from causing component jamming. Regular maintenance is recommended every 500 operating hours, or monthly depending on the actual production line conditions. This involves a comprehensive inspection of the  fertilizer produciton machine's  transmission system, including replacing...

  When it comes to the correct operation of  biology organic fertilizer dryers , many operators are not impressed, always thinking that they are very experienced. However, in the actual operation of the machine, various problems have come out. Often due to non-standard operation,  organic fertilizer equipment   will have some problems, in order to avoid describing the wrong operation, the following is the correct operation of organic fertilizer dryer method. Our purpose is to minimize the failure of organic fertilizer dryers. 1. The operator should not wear gloves. When blockage occurs, it is strictly prohibited to put the hand into the stuffing bucket. 2. Do not stop immediately after the end of the work, should idling for 3 minutes, so that the material in the machine is completely discharged. Cleaning and maintenance should be carried out after shutdown. 3. After 300 hours of operation of the organic fertilizer dryer, the bearing should be cleaned and the oil repl...

  The production efficiency of the  new type two in one organic fertilizer granulator   is significantly higher than traditional separate granulation equipment.  The core advantage lies in the integrated mixing and granulation process, eliminating time-consuming steps such as material transfer and intermediate waiting. A single  fertilizer produciton machine   can achieve continuous operation. In terms of capacity, small and medium-sized models can achieve a single-shift (8-hour) capacity of 10-20 tons, while large customized models can exceed 30 tons, representing a 30%-50% increase in efficiency compared to the "mixer + single granulator" combination. At the same time, the granulation rate of the equipment remains stable at over 90%, reducing the frequency of reprocessing returned materials and further saving working hours. Furthermore, the equipment can handle composted organic raw materials with a moisture content of 25%-35%, without requiring additiona...

  To improve the mixing uniformity of  NPk bulk blending machine , precise measures should be taken from four aspects: equipment parameter adjustment, raw material pretreatment, process operation optimization, and auxiliary measures. The specific methods are as follows: 1. Optimize equipment operating parameters: Adjust the stirring paddle speed and mixing time according to the characteristics of the raw materials. The speed should be adapted to the particle size of the materials, and the mixing time is generally controlled at 8-12 minutes. The optimal duration should be determined through multiple sampling and testing.  Simultaneously, inspect and adjust the internal structure of the mixing chamber to ensure that there are no dead zones where materials can accumulate. If necessary, install baffles or scrapers to enhance material convection and shearing effects. 2. Pre-treat raw materials: Screen and pre-treat nitrogen, phosphorus, and potassium raw materials with large d...

  The  drum organic fertilizer dryer   is a key drying equipment in the  organic fertilizer produciton line , mainly used to reduce the moisture content of fermented organic fertilizer to meet the standards for granulation, storage, and transportation. Its working principle revolves around two core aspects: heat exchange and material tumbling and conveying. During the operation of  fertilizer produciton machine , the fermented wet organic fertilizer is fed into the inclined rotating drum through the inlet. The drum is driven by a motor and rotates slowly.  Internal baffles rotate with the drum, continuously lifting and scattering the material, creating a uniform material curtain inside the drum. Simultaneously, high-temperature hot air from the hot air furnace enters the drum from either the inlet or outlet end, contacting the scattered material in a counter-current or co-current flow. During this contact, the heat from the hot air is rapidly transferred to...

  The  fertilizer horizontal mixing machine , as a key mixing equipment in  organic and compound fertilizer produciton line , directly determines the uniformity of fertilizer nutrients.  Testing should focus on three core dimensions: mixing uniformity, equipment operational stability, and material adaptability, to ensure it meets the needs of large-scale production. Mixing uniformity is the core testing indicator and can be tested using the "tracer method": a quantitative amount of an easily detectable tracer such as potassium sulfate is added to the raw materials in proportion. After mixing for a set time, samples are taken from three positions (front, middle, and back) at the mixer's discharge port. The tracer content in each sample is determined through chemical analysis, and the coefficient of variation is calculated. A coefficient of variation  ≤ 5% is considered acceptable. If it exceeds the standard, the mixing paddle speed needs to be adjusted or the mix...

  Choosing a suitable  organic fertilizer double axis mixer  requires considering three core factors: raw material characteristics, production capacity requirements, and finished product uniformity.  This should be combined with an assessment of equipment configuration and practicality. The specific points are as follows: 1. Matching Raw Material Characteristics For high-fiber, easily tangled raw materials such as straw and sawdust, prioritize mixers with paddle blades equipped with cutting knives to shred fibers and prevent clogging; for highly viscous raw materials such as fermented manure and sludge, choose models with wear-resistant and non-stick coatings on the paddle surface to reduce material buildup; if mixing bacterial agents and inorganic additives, select equipment with variable frequency speed control to reduce rotation speed and prevent bacterial deactivation. 2. Matching Production Capacity For small-scale  bio organic fertilizer produciton lines ...

  The core factors affecting the mixing performance of an  organic fertilizer double axis mixer  are divided into three categories: raw material characteristics,  fertilizer production machine  parameters, and operating process.  Specifically: 1. Raw Material Characteristics ◦ Raw material particle size and ratio: If the particle size difference between coarse and fine raw materials is too large (e.g., uncrushed straw mixed with finely decomposed manure), stratification and segregation will occur, significantly reducing mixing uniformity; when the ratio of organic raw materials to inorganic additives and microbial agents is significantly different, a longer mixing time is required to achieve uniform mixing. ◦ Moisture content: High moisture content (exceeding 35%) easily causes clumping, making it difficult for the mixer blades to break up the clumps; low moisture content (below 20%) results in loose material, leading to "empty mixing" and preventing the fo...

  The core points of pre-processing before  NPK blending fertilizer produciton line  are to ensure uniform particle size, controlled moisture content, and removal of impurities.  Specifically: 1. Raw material screening and impurity removal: Basic raw materials such as urea, potassium chloride, and monoammonium/diammonium phosphate are screened to remove impurities such as stones, metal fragments, and packaging bag fragments. This prevents damage to the conveying and mixing components of the  NPK blending machine  and prevents impurities from affecting the quality of the fertilizer product. 2. Particle size matching: Different raw materials are crushed to a uniform particle size range (usually 2-4mm). Excessive differences in particle size can lead to stratification during the blending process, affecting the uniformity of fertilizer efficacy; for raw materials that are prone to caking (such as urea and ammonium chloride), arch breaking and crushing treatment...

  The capacity of a  double roller press granulator produciton line  varies considerably, mainly depending on the equipment model, roller diameter and width, material characteristics, and process configuration. The capacity of a single line is usually between 0.5 and 20 tons per hour. Capacity Classification: 1. Small-scale production line: Suitable for small organic fertilizer factories or laboratories, with a roller diameter of 200-300mm. When processing fermented manure and straw-based organic fertilizers, the capacity is 0.5-2 tons/hour; when processing NPK dry powder mixtures, the capacity is 1-3 tons/hour, with a daily output of approximately 8-48 tons. 2. Medium-scale production line: With a roller diameter of 350-500mm, this is the mainstream choice for organic and compound fertilizer factories. The organic fertilizer capacity is 3-8 tons/hour, and the NPK compound fertilizer capacity is 5-10 tons/hour, with a daily output of up to 40-160 tons, meeting regional ma...

  The development prospects of  organic fertilizer double axis mixers  are generally positive. Driven by policies, market demand, and technological advancements, the industry is moving towards intelligent, energy-efficient, customized, and green low-carbon solutions, with an average annual growth rate of approximately 8%-12%. At the policy level, the promotion of resource utilization of livestock and poultry manure, the substitution of organic fertilizers for chemical fertilizers, and the "dual carbon" goals are driving the need for improved pretreatment and mixing accuracy in organic fertilizer production. Twin-shaft mixers are rapidly gaining market share due to their advantages. In the market, high-value-added products such as bio-organic fertilizers and compound microbial fertilizers are experiencing annual growth rates exceeding 18%.  Coupled with the expansion of small and medium-sized organic fertilizer plants and the upgrading needs of large-scale  bio o...

  1. Daily Cleaning and Inspection After each operation, promptly clean organic fertilizer residue from the spiral blades and machine frame to prevent material buildup and corrosion; check the spiral blades, chains, bearings, and other key components for looseness, wear, or deformation, and tighten or replace any abnormal parts immediately. 2. Lubrication and Maintenance Regularly lubricate the bearings, chains, gears, and other transmission parts of the  double screws conpost turning machine  with special lubricating oil.  The frequency should be adjusted according to the operating intensity (usually check and replenish every 50-100 operating hours); ensure that there are no leaks in the lubricated parts and prevent dust and impurities from mixing with the lubricating oil. 3. Replacement of Wear Parts The spiral blades are core wear parts. If they show severe wear, bending, or breakage, they should be replaced promptly to prevent affecting the composting effect and ...

  Reducing the operating costs of  horizontal fertilizer mixers  can be approached from three core dimensions:  fertilizer production machine   operation, maintenance, and production process.  Specific measures are as follows: 1. Optimize operating parameters to reduce unnecessary energy consumption Adjust the mixing speed and duration according to material characteristics (such as the moisture content of organic fertilizers and the particle size of NPK compound fertilizers) to avoid energy waste caused by excessive mixing; when batch feeding, control the single loading amount to 70%-85% of the equipment's rated capacity to ensure uniform mixing and reduce motor load. 2. Strengthen daily maintenance to extend the lifespan of wear parts Regularly check the wear of the mixing blades and liners, and repair or replace them promptly to avoid decreased mixing efficiency and increased energy consumption due to component wear; regularly lubricate bearings, gears, a...