Process optimization of horizontal fertilizer mixer

 The first step is to conduct a detailed analysis of the existing mixing process parameters, including the rotation speed of the fertilizer horizontal mixer, the angle of the stirring blades, the feeding rate, and the mixing time. By collecting and analyzing operational data under different parameter combinations, we can identify the key factors that affect the mixing uniformity and efficiency of the fertilizer materials. Then, based on the analysis results, we can design a series of controlled experiments to test the impact of adjusting each parameter on the mixing effect.

For example, we can gradually increase or decrease the rotation speed within a certain range and measure the mixing coefficient of variation of the fertilizer samples after mixing to determine the optimal rotation speed. Similarly, we can adjust the angle of the stirring blades to change the flow pattern of the materials inside the mixer and observe how it affects the contact and blending between different components of the fertilizer. During the experiment, we need to ensure that other parameters of the fertilizer produciotn line remain unchanged in order to accurately assess the impact of the measured parameter. After obtaining the experimental data, we can use statistical methods such as analysis of variance to determine the significance of each parameter and establish a mathematical model that describes the relationship between the process parameters and the mixing quality.

Finally, through numerical simulation and optimization algorithms, we can find the combination of parameters that minimizes the mixing time while ensuring the required mixing uniformity, thereby achieving the process optimization of the horizontal fertilizer mixer.