How to Improve the Process of New Type Organic Fertilizer Granulators?

 New type organic fertilizer granualtors need to achieve breakthroughs in three dimensions: cost reduction, efficiency improvement, and environmental friendliness. Upgrading the organic fertilizer production process must restructure the entire chain, from raw material adaptability to granulation mechanism to downstream processing. The core idea is to combine dry pressing with surface plasticizing, achieving the highest granule quality with minimal energy consumption.

Regarding raw material adaptability, an intelligent pretreatment module can be introduced. This module uses near-infrared spectroscopy to quickly analyze key parameters of the raw materials, such as moisture content, particle size, and cellulose content, automatically adjusting parameters in pretreatment stages like crushing and sieving. This ensures that raw materials with different characteristics (such as high-moisture livestock manure and low-viscosity straw) reach the ideal initial granulation state, avoiding granulation instability caused by raw material fluctuations.

The back-end processing stage requires an intelligent cooling and screening system. This system adjusts the cooling airflow and screening speed in real time based on the particle temperature and hardness, achieving rapid particle shaping and precise grading, reducing the generation of defective products. Furthermore, a closed-loop control system feeds back the back-end processing data to the front-end raw material pretreatment and granulation stages, forming a dynamic optimization across the entire chain and ensuring the entire granulation process operates efficiently and stably.

In addition, process improvement requires integration with a digital management platform to collect and analyze data on energy consumption, raw material consumption, particle yield, and quality in real time. Big data algorithms are used to uncover the correlations between process parameters, providing data support for further optimization and achieving the comprehensive goals of cost reduction, efficiency improvement, and environmental sustainability.


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