Organic Fertilizer Granulator, Organic Fertilizer Production Line

  The capacity of a  double roller press granulator produciton line  varies considerably, mainly depending on the equipment model, roller diameter and width, material characteristics, and process configuration. The capacity of a single line is usually between 0.5 and 20 tons per hour. Capacity Classification: 1. Small-scale production line: Suitable for small organic fertilizer factories or laboratories, with a roller diameter of 200-300mm. When processing fermented manure and straw-based organic fertilizers, the capacity is 0.5-2 tons/hour; when processing NPK dry powder mixtures, the capacity is 1-3 tons/hour, with a daily output of approximately 8-48 tons. 2. Medium-scale production line: With a roller diameter of 350-500mm, this is the mainstream choice for organic and compound fertilizer factories. The organic fertilizer capacity is 3-8 tons/hour, and the NPK compound fertilizer capacity is 5-10 tons/hour, with a daily output of up to 40-160 tons, meeting regional ma...

  The development prospects of  organic fertilizer double axis mixers  are generally positive. Driven by policies, market demand, and technological advancements, the industry is moving towards intelligent, energy-efficient, customized, and green low-carbon solutions, with an average annual growth rate of approximately 8%-12%. At the policy level, the promotion of resource utilization of livestock and poultry manure, the substitution of organic fertilizers for chemical fertilizers, and the "dual carbon" goals are driving the need for improved pretreatment and mixing accuracy in organic fertilizer production. Twin-shaft mixers are rapidly gaining market share due to their advantages. In the market, high-value-added products such as bio-organic fertilizers and compound microbial fertilizers are experiencing annual growth rates exceeding 18%.  Coupled with the expansion of small and medium-sized organic fertilizer plants and the upgrading needs of large-scale  bio o...

  1. Daily Cleaning and Inspection After each operation, promptly clean organic fertilizer residue from the spiral blades and machine frame to prevent material buildup and corrosion; check the spiral blades, chains, bearings, and other key components for looseness, wear, or deformation, and tighten or replace any abnormal parts immediately. 2. Lubrication and Maintenance Regularly lubricate the bearings, chains, gears, and other transmission parts of the  double screws conpost turning machine  with special lubricating oil.  The frequency should be adjusted according to the operating intensity (usually check and replenish every 50-100 operating hours); ensure that there are no leaks in the lubricated parts and prevent dust and impurities from mixing with the lubricating oil. 3. Replacement of Wear Parts The spiral blades are core wear parts. If they show severe wear, bending, or breakage, they should be replaced promptly to prevent affecting the composting effect and ...

  Reducing the operating costs of  horizontal fertilizer mixers  can be approached from three core dimensions:  fertilizer production machine   operation, maintenance, and production process.  Specific measures are as follows: 1. Optimize operating parameters to reduce unnecessary energy consumption Adjust the mixing speed and duration according to material characteristics (such as the moisture content of organic fertilizers and the particle size of NPK compound fertilizers) to avoid energy waste caused by excessive mixing; when batch feeding, control the single loading amount to 70%-85% of the equipment's rated capacity to ensure uniform mixing and reduce motor load. 2. Strengthen daily maintenance to extend the lifespan of wear parts Regularly check the wear of the mixing blades and liners, and repair or replace them promptly to avoid decreased mixing efficiency and increased energy consumption due to component wear; regularly lubricate bearings, gears, a...

  With the continuous operation of the  drum organic fertilizer dryer  for a long time, friction and moisture in the material, the equipment will also produce different corrosion, which inevitably leads to the rupture of the dryer drum. Specific solutions are as follows: (1) When repairing cracks in the dryer cylinder, the surface area must be carefully measured with a ruler sample to ensure that the external dimension is qualified and to avoid deviation. (2) When there is a crack in the drying cylinder, we can use small diameter welding rod and small current welding specifications for layered welding repair. Then carefully polish the weld to prevent cylinder deformation or damage. (3) If the cracks in the dryer drum are serious, the equipment can be disassembled and welded as a whole, or the drum can be replaced. But this approach is not only complicated. The engineering quantity is large and the cost is high, which has great influence on the drying production line. Ther...

  Bio organic fertilizer production lines   are prone to equipment wear and tear or malfunctions after prolonged use or improper operation , and then introduce the common fault analysis and solutions of  horizontal fertilizer mixers 1, the drive shaft wear deformation; 2, bearing damage; 3. The bearing seat or reducer fixing bolt is loose Treatment measures 1, repair or replace the drive shaft 2, replace the bearing; 3. Tighten the bolt again. Reducer oil temperature is too high fault analysis 1, drive shaft wear deformation; 2, bearing damage; 3. Too much ash accumulates in the box, and the resistance increases. Treatment measures 1, repair or replace the drive shaft; 2, replace the bearing; 3. Rinse in time. Failure analysis of insufficient water content 1, water pressure is not enough 2, nozzle blockage Treatment measures 1, increase the water pressure 2, clean or replace Shaft end disk ash fault analysis 1, spindle wear 2, packing wear Treatment measures 1, repair or ...