Organic Fertilizer Granulator, Organic Fertilizer Production Line

  1. Daily Cleaning and Inspection After each operation, promptly clean organic fertilizer residue from the spiral blades and machine frame to prevent material buildup and corrosion; check the spiral blades, chains, bearings, and other key components for looseness, wear, or deformation, and tighten or replace any abnormal parts immediately. 2. Lubrication and Maintenance Regularly lubricate the bearings, chains, gears, and other transmission parts of the  double screws conpost turning machine  with special lubricating oil.  The frequency should be adjusted according to the operating intensity (usually check and replenish every 50-100 operating hours); ensure that there are no leaks in the lubricated parts and prevent dust and impurities from mixing with the lubricating oil. 3. Replacement of Wear Parts The spiral blades are core wear parts. If they show severe wear, bending, or breakage, they should be replaced promptly to prevent affecting the composting effect and ...

  Reducing the operating costs of  horizontal fertilizer mixers  can be approached from three core dimensions:  fertilizer production machine   operation, maintenance, and production process.  Specific measures are as follows: 1. Optimize operating parameters to reduce unnecessary energy consumption Adjust the mixing speed and duration according to material characteristics (such as the moisture content of organic fertilizers and the particle size of NPK compound fertilizers) to avoid energy waste caused by excessive mixing; when batch feeding, control the single loading amount to 70%-85% of the equipment's rated capacity to ensure uniform mixing and reduce motor load. 2. Strengthen daily maintenance to extend the lifespan of wear parts Regularly check the wear of the mixing blades and liners, and repair or replace them promptly to avoid decreased mixing efficiency and increased energy consumption due to component wear; regularly lubricate bearings, gears, a...

  With the continuous operation of the  drum organic fertilizer dryer  for a long time, friction and moisture in the material, the equipment will also produce different corrosion, which inevitably leads to the rupture of the dryer drum. Specific solutions are as follows: (1) When repairing cracks in the dryer cylinder, the surface area must be carefully measured with a ruler sample to ensure that the external dimension is qualified and to avoid deviation. (2) When there is a crack in the drying cylinder, we can use small diameter welding rod and small current welding specifications for layered welding repair. Then carefully polish the weld to prevent cylinder deformation or damage. (3) If the cracks in the dryer drum are serious, the equipment can be disassembled and welded as a whole, or the drum can be replaced. But this approach is not only complicated. The engineering quantity is large and the cost is high, which has great influence on the drying production line. Ther...

  Bio organic fertilizer production lines   are prone to equipment wear and tear or malfunctions after prolonged use or improper operation , and then introduce the common fault analysis and solutions of  horizontal fertilizer mixers 1, the drive shaft wear deformation; 2, bearing damage; 3. The bearing seat or reducer fixing bolt is loose Treatment measures 1, repair or replace the drive shaft 2, replace the bearing; 3. Tighten the bolt again. Reducer oil temperature is too high fault analysis 1, drive shaft wear deformation; 2, bearing damage; 3. Too much ash accumulates in the box, and the resistance increases. Treatment measures 1, repair or replace the drive shaft; 2, replace the bearing; 3. Rinse in time. Failure analysis of insufficient water content 1, water pressure is not enough 2, nozzle blockage Treatment measures 1, increase the water pressure 2, clean or replace Shaft end disk ash fault analysis 1, spindle wear 2, packing wear Treatment measures 1, repair or ...

  (1) After the unfermented chicken manure is applied to the field, when the fermentation conditions are available, the raw manure will begin to ferment. If the fermentation part is close to the root and the crop plant is small, the heat generated by fermentation will affect the growth of the crop, and lead to the death of the plant in severe cases. (2) Chicken manure contains coliform bacteria, nematodes and other germs and pests, direct use of which leads to the spread of diseases and pests, crop disease, and affects human health when consuming agricultural products; When undecomposed organic matter ferments in the soil, it is easy to breed bacteria and pests, and also leads to the occurrence of plant diseases and pests. (3) Harmful gases such as methane and ammonia are produced during the decomposition process of chicken manure, causing acid damage and root damage to soil and crops. (4) Organic matter consumes oxygen in the soil during the decomposition process, making the soil ...

  1. Raw Material Pre-treatment The oil palm empty fruit bunches are crushed into small pieces of 3–5 cm to reduce fiber density.  Simultaneously, nitrogen-rich materials such as livestock manure and kitchen waste are mixed in at a carbon-to-nitrogen ratio of 25:1–30:1. The moisture content of the mixture is then adjusted to 55%–60%, ideally to a consistency where it forms a ball when squeezed by hand but crumbles easily when dropped. 2. Composting and Fermentation Equipment such as a double-helix composting turning machine can be used for fermentation. The mixed materials are piled into heaps 1.5–2 meters high and 2–3 meters wide. Aeration pipes can be installed or the piles can be turned regularly to maintain an aerobic environment. The pile temperature is monitored to ensure it reaches 55℃–65℃ and is maintained for 3–5 days to complete sterilization and egg killing. If the temperature exceeds 70℃, the piles should be turned to lower the temperature and prevent the inactivat...