Organic Fertilizer Granulator, Organic Fertilizer Production Line

  A  fertilizer horizontal mixing machine  typically consists of the following parts: • Frame: Made of high-quality carbon steel plates and channel steel, it is used to install and fix all the working parts of the machine, ensuring the stability and strength of the  fertilizer produciton machine . • Transmission and Connection System: Composed of an electric motor, pulleys, V-belts, and a reducer. The electric motor drives the pulleys and V-belts, which in turn rotate the main shaft through the reducer, providing power for mixing. • Mixing and Agitating System: Includes the mixing shaft and mixing blades. The mixing shaft runs horizontally through the cylinder, and is fitted with spiral, paddle, or combined spiral-paddle mixing blades. Rotation of the shaft achieves convective mixing, shear mixing, and diffusion mixing of the materials. • Mixing Cylinder: Usually a horizontally placed U-shaped or cylindrical container, it is the place where the materials are mixed. I...

  The  organic fertilizer double axis mixer , as the core mixing equipment in the  bio organic fertilizer production line , requires a maintenance and upkeep cycle that considers the equipment's operating intensity, material characteristics, and production environment.  This can be divided into three levels: daily maintenance, regular maintenance, and annual overhaul. Daily maintenance should be performed after each shift, primarily involving cleaning residual organic fertilizer raw materials from the mixing chamber, checking the wear of blades and scrapers, tightening loose connecting bolts, and cleaning and dusting exposed parts such as bearing housings to prevent material buildup from causing component jamming. Regular maintenance is recommended every 500 operating hours, or monthly depending on the actual production line conditions. This involves a comprehensive inspection of the  fertilizer produciton machine's  transmission system, including replacing...

  When it comes to the correct operation of  biology organic fertilizer dryers , many operators are not impressed, always thinking that they are very experienced. However, in the actual operation of the machine, various problems have come out. Often due to non-standard operation,  organic fertilizer equipment   will have some problems, in order to avoid describing the wrong operation, the following is the correct operation of organic fertilizer dryer method. Our purpose is to minimize the failure of organic fertilizer dryers. 1. The operator should not wear gloves. When blockage occurs, it is strictly prohibited to put the hand into the stuffing bucket. 2. Do not stop immediately after the end of the work, should idling for 3 minutes, so that the material in the machine is completely discharged. Cleaning and maintenance should be carried out after shutdown. 3. After 300 hours of operation of the organic fertilizer dryer, the bearing should be cleaned and the oil repl...

  The production efficiency of the  new type two in one organic fertilizer granulator   is significantly higher than traditional separate granulation equipment.  The core advantage lies in the integrated mixing and granulation process, eliminating time-consuming steps such as material transfer and intermediate waiting. A single  fertilizer produciton machine   can achieve continuous operation. In terms of capacity, small and medium-sized models can achieve a single-shift (8-hour) capacity of 10-20 tons, while large customized models can exceed 30 tons, representing a 30%-50% increase in efficiency compared to the "mixer + single granulator" combination. At the same time, the granulation rate of the equipment remains stable at over 90%, reducing the frequency of reprocessing returned materials and further saving working hours. Furthermore, the equipment can handle composted organic raw materials with a moisture content of 25%-35%, without requiring additiona...

  To improve the mixing uniformity of  NPk bulk blending machine , precise measures should be taken from four aspects: equipment parameter adjustment, raw material pretreatment, process operation optimization, and auxiliary measures. The specific methods are as follows: 1. Optimize equipment operating parameters: Adjust the stirring paddle speed and mixing time according to the characteristics of the raw materials. The speed should be adapted to the particle size of the materials, and the mixing time is generally controlled at 8-12 minutes. The optimal duration should be determined through multiple sampling and testing.  Simultaneously, inspect and adjust the internal structure of the mixing chamber to ensure that there are no dead zones where materials can accumulate. If necessary, install baffles or scrapers to enhance material convection and shearing effects. 2. Pre-treat raw materials: Screen and pre-treat nitrogen, phosphorus, and potassium raw materials with large d...

  The  drum organic fertilizer dryer   is a key drying equipment in the  organic fertilizer produciton line , mainly used to reduce the moisture content of fermented organic fertilizer to meet the standards for granulation, storage, and transportation. Its working principle revolves around two core aspects: heat exchange and material tumbling and conveying. During the operation of  fertilizer produciton machine , the fermented wet organic fertilizer is fed into the inclined rotating drum through the inlet. The drum is driven by a motor and rotates slowly.  Internal baffles rotate with the drum, continuously lifting and scattering the material, creating a uniform material curtain inside the drum. Simultaneously, high-temperature hot air from the hot air furnace enters the drum from either the inlet or outlet end, contacting the scattered material in a counter-current or co-current flow. During this contact, the heat from the hot air is rapidly transferred to...