Organic Fertilizer Granulator, Organic Fertilizer Production Line

  Precautions during organic   fertilizer horizontal mixing   (including the application of horizontal fertilizer mixers): 1.  Proper Raw Material Pretreatment: Before mixing, organic fertilizer raw materials should be crushed and screened to a uniform particle size (avoiding large impurities), while controlling the moisture content to below 12%. This lays the foundation for efficient mixing in the horizontal fertilizer mixer. 2.  Precise Control of Mixing Parameters: Adjust the speed (generally 20-40 r/min) and mixing time (10-20 minutes) of the  horizontal fertilizer mixer  to ensure uniform distribution of raw materials and additives (such as anti-caking agents and microbial agents), avoiding uneven mixing that affects fertilizer efficiency. 3.  Reasonable Material Quantity: The amount of material added should not exceed 80% of the rated capacity of the horizontal fertilizer mixer, leaving sufficient mixing space to prevent material accumulatio...

  Fertilizer equipment manufacturers  are simultaneously focusing on three main areas: technology, application scenarios, and services. They are transforming  organic fertilizer granualtors  from standalone machines into green system solutions, accelerating industry upgrades: Technological Breakthroughs: **Agitator + Drum Composite Granulation:** High-moisture raw materials can be granulated without drying, reducing the finished product's moisture content from 30% to 18%. Single-unit capacity exceeds 8 t·h⁻¹, eliminating the drying process and reducing costs by 120 yuan per ton. **Intelligent Pressure Adjustment Die:** One-click input of raw material parameters automatically adjusts the die gap, enabling online switching between 2-20 mm particle sizes. Changing time is reduced from 4 hours to 30 minutes. **Scenario Customization:** For different raw materials such as livestock farms, urban sludge, and kitchen waste, manufacturers provide an integrated "fermentation-g...

  The core principle for  fertilizer equipment manufacturers  when transporting  organic fertilizer equipment  is "four protections and one label"—moisture protection, rust protection, shock protection, and prevention of accidental disassembly, plus complete labeling. Specific practices are as follows: Moisture Protection: Motors and electrical control cabinets should first be covered with double-layer PE bags and desiccant. Replenish the desiccant if the humidity card reading is >40%. Exposed machined surfaces (shaft ends, flanges) should be coated with hard-film anti-rust wax, then covered with anti-rust composite paper. This allows for 90 days of salt spray resistance during sea transport. Rust Protection: Finished parts should be disassembled and packed separately with an inner layer of bubble wrap, an outer layer of stretch film, and an inner VCI anti-rust bag. During hot and rainy seasons, spray a dehydrating anti-rust oil once before shipment to preven...

  The first step is to conduct a detailed analysis of the existing mixing process parameters, including the rotation speed of the  fertilizer horizontal mixer , the angle of the stirring blades, the feeding rate, and the mixing time. By collecting and analyzing operational data under different parameter combinations, we can identify the key factors that affect the mixing uniformity and efficiency of the fertilizer materials. Then, based on the analysis results, we can design a series of controlled experiments to test the impact of adjusting each parameter on the mixing effect. For example, we can gradually increase or decrease the rotation speed within a certain range and measure the mixing coefficient of variation of the fertilizer samples after mixing to determine the optimal rotation speed. Similarly, we can adjust the angle of the stirring blades to change the flow pattern of the materials inside the mixer and observe how it affects the contact and blending between differe...

  Common malfunctions of  fertilizer mixer machines  during use are related to their structure and working environment, mainly falling into the following categories: 1. Stirring shaft jamming or abnormal noise: This is often caused by hard objects such as stones or metal mixed in the raw materials, which can jam the stirring blades or wear the shaft sleeve, resulting in obstructed rotation. Long-term use with insufficient lubrication or worn bearings can also cause abnormal noise, and in severe cases, may cause shaft deformation. 2. Uneven mixing: If the blade angle is misaligned (e.g., asymmetrical), or some blades are worn or broken, it will lead to insufficient mixing of materials. Excessive feeding speed exceeding the equipment's load capacity will also cause uneven material distribution within the machine, resulting in localized accumulation. 3. Motor overheating or tripping: High moisture content or severe agglomeration of the raw materials will increase stirring re...

  New type organic fertilizer granualtors  need to achieve breakthroughs in three dimensions: cost reduction, efficiency improvement, and environmental friendliness. Upgrading the  organic fertilizer production process   must restructure the entire chain, from raw material adaptability to granulation mechanism to downstream processing. The core idea is to combine dry pressing with surface plasticizing, achieving the highest granule quality with minimal energy consumption. Regarding raw material adaptability, an intelligent pretreatment module can be introduced. This module uses near-infrared spectroscopy to quickly analyze key parameters of the raw materials, such as moisture content, particle size, and cellulose content, automatically adjusting parameters in pretreatment stages like crushing and sieving. This ensures that raw materials with different characteristics (such as high-moisture livestock manure and low-viscosity straw) reach the ideal initial granulation ...