Organic Fertilizer Granulator, Organic Fertilizer Production Line

  The core factors affecting the mixing performance of an  organic fertilizer double axis mixer  are divided into three categories: raw material characteristics,  fertilizer production machine  parameters, and operating process.  Specifically: 1. Raw Material Characteristics ◦ Raw material particle size and ratio: If the particle size difference between coarse and fine raw materials is too large (e.g., uncrushed straw mixed with finely decomposed manure), stratification and segregation will occur, significantly reducing mixing uniformity; when the ratio of organic raw materials to inorganic additives and microbial agents is significantly different, a longer mixing time is required to achieve uniform mixing. ◦ Moisture content: High moisture content (exceeding 35%) easily causes clumping, making it difficult for the mixer blades to break up the clumps; low moisture content (below 20%) results in loose material, leading to "empty mixing" and preventing the fo...

  The core points of pre-processing before  NPK blending fertilizer produciton line  are to ensure uniform particle size, controlled moisture content, and removal of impurities.  Specifically: 1. Raw material screening and impurity removal: Basic raw materials such as urea, potassium chloride, and monoammonium/diammonium phosphate are screened to remove impurities such as stones, metal fragments, and packaging bag fragments. This prevents damage to the conveying and mixing components of the  NPK blending machine  and prevents impurities from affecting the quality of the fertilizer product. 2. Particle size matching: Different raw materials are crushed to a uniform particle size range (usually 2-4mm). Excessive differences in particle size can lead to stratification during the blending process, affecting the uniformity of fertilizer efficacy; for raw materials that are prone to caking (such as urea and ammonium chloride), arch breaking and crushing treatment...

  The capacity of a  double roller press granulator produciton line  varies considerably, mainly depending on the equipment model, roller diameter and width, material characteristics, and process configuration. The capacity of a single line is usually between 0.5 and 20 tons per hour. Capacity Classification: 1. Small-scale production line: Suitable for small organic fertilizer factories or laboratories, with a roller diameter of 200-300mm. When processing fermented manure and straw-based organic fertilizers, the capacity is 0.5-2 tons/hour; when processing NPK dry powder mixtures, the capacity is 1-3 tons/hour, with a daily output of approximately 8-48 tons. 2. Medium-scale production line: With a roller diameter of 350-500mm, this is the mainstream choice for organic and compound fertilizer factories. The organic fertilizer capacity is 3-8 tons/hour, and the NPK compound fertilizer capacity is 5-10 tons/hour, with a daily output of up to 40-160 tons, meeting regional ma...

  The development prospects of  organic fertilizer double axis mixers  are generally positive. Driven by policies, market demand, and technological advancements, the industry is moving towards intelligent, energy-efficient, customized, and green low-carbon solutions, with an average annual growth rate of approximately 8%-12%. At the policy level, the promotion of resource utilization of livestock and poultry manure, the substitution of organic fertilizers for chemical fertilizers, and the "dual carbon" goals are driving the need for improved pretreatment and mixing accuracy in organic fertilizer production. Twin-shaft mixers are rapidly gaining market share due to their advantages. In the market, high-value-added products such as bio-organic fertilizers and compound microbial fertilizers are experiencing annual growth rates exceeding 18%.  Coupled with the expansion of small and medium-sized organic fertilizer plants and the upgrading needs of large-scale  bio o...

  1. Daily Cleaning and Inspection After each operation, promptly clean organic fertilizer residue from the spiral blades and machine frame to prevent material buildup and corrosion; check the spiral blades, chains, bearings, and other key components for looseness, wear, or deformation, and tighten or replace any abnormal parts immediately. 2. Lubrication and Maintenance Regularly lubricate the bearings, chains, gears, and other transmission parts of the  double screws conpost turning machine  with special lubricating oil.  The frequency should be adjusted according to the operating intensity (usually check and replenish every 50-100 operating hours); ensure that there are no leaks in the lubricated parts and prevent dust and impurities from mixing with the lubricating oil. 3. Replacement of Wear Parts The spiral blades are core wear parts. If they show severe wear, bending, or breakage, they should be replaced promptly to prevent affecting the composting effect and ...

  Reducing the operating costs of  horizontal fertilizer mixers  can be approached from three core dimensions:  fertilizer production machine   operation, maintenance, and production process.  Specific measures are as follows: 1. Optimize operating parameters to reduce unnecessary energy consumption Adjust the mixing speed and duration according to material characteristics (such as the moisture content of organic fertilizers and the particle size of NPK compound fertilizers) to avoid energy waste caused by excessive mixing; when batch feeding, control the single loading amount to 70%-85% of the equipment's rated capacity to ensure uniform mixing and reduce motor load. 2. Strengthen daily maintenance to extend the lifespan of wear parts Regularly check the wear of the mixing blades and liners, and repair or replace them promptly to avoid decreased mixing efficiency and increased energy consumption due to component wear; regularly lubricate bearings, gears, a...